(0 members and 1 guests), By 1590gilbert in forum Vectra C / Signum Car Chat, By matthunter76 in forum Engine & Drivetrain. There's no water in the gearbox and the oil in the lower unit is clean. 1.9 Vectra cDTi auto Gearbox problem. Sometimes the crush sleeves collapse releasing some of the bearing preload and this reduces shaft stiffness leading to carnage. Trans fluid is a compromise between lubricating the bearings and gears while still providing enough friction that the synchronizers will function properly to match the gear speeds. Read Online Yamaha 115 4 Stroke Problems Yamaha 115 4 Stroke Problems 2015 Yamaha 115 4-stroke misfire diagnosticsYamaha Outboard fuel pump problem. responses. About. This type of shifter arm is used on the second generation of F40 transmissions. I was in the car when my friend with the 3800 swap broke every one of his transmissions, and changed ever single one out with him, and examined each failure just as closesly as it was my own. Don't forget, although the F40 is notchy (and mine is a lot better since going from 3.2 litres to 2.4), it's very tough - the 40 in F40 comes from the fact it can handle 400 NM of torque. 2. responses. A tractor stuck in gear is unable to function, so finding and solving the problem as quickly as possible is important. Poor transmission fluid quality will usually lead to one of the following signs: The sound of gears grinding when driving or switching gears. Pros: $500 shipped for a new zero mile transmission Highest rated GM FWD manual transmission 6th gear drops the cruise RPM at 70 mph by 381 rpm (or 15.6%) when compared to the Getrag - We start with a Fidanza custom 1 piece aluminum single mass flywheel that only weighs 12.5 pounds, the stock steel dual mass flywheel weighs 26 pounds. It does ease when she's warmed up. electoral office of jamaica job vacancies, vivre sa retraite dans son pays d'origine, 2019 - Bckerei & Konditorei Ludwig GmbH -Screendesign und technische Umsetzung: - www.webagentur-elges.de. Top Speed in 2 gear = 66.786 MPH And changes into 3 gear at 4358 RPM dropping 2142 RPM Top Speed in 3 gear = 99.613 MPH And changes into 4 gear at 4903 RPM dropping 1597 RPM Top Speed in 4 gear = 132.072 MPH And changes into 5 gear at 5112 RPM dropping 1388 RPM Top Speed in 5 gear = 167.920 MPH ***** Gearbox:- FGP F35 ION Redline/Cobalt SC Dim/Info: eeth 28 TO.D. I changed oil ,did the cable alignment, put in some molyslip and nothing has changed. From my experience I have a few recommendations: - Make the effort to find ethanol-free marine grade fuel. The car itself is 2010 astra j 2.0 cdti 160bhp. The F40 box is a more reliable box than the m32. The vehicle has service history and 83K on the clock (timing belt and service just completed). The F40 can be bolted to the following GM engines or anything else that shares the same bellhousing pattern: 2.8L MPFI V6. Not sure on what years or what other models though. ouch. transmission problems The F40 box is a more reliable box than the m32. Now I find out they've got the same gearbox!!! Change the gearbox to something abit thicker, it ll help especily when cold, I'm still waiting to hear back from the dealer, but I guess changing the oil might be a good idea. 1) Clutch Needs Adjustment. (THIS SECTION IS NOW CLOSED). Home. Some 75w80 are twice as dense at 40 celsius as others. 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All they've done is take a gearbox oil sample, and test drove his car and said that the noise is comparable to other V40 models with the same transmission, and therefore, there is nothing wrong with his car! I have a haynes for my insignia and it states. Yamaha 40 4 Stroke problem. } Eco Torque Gearbox & Clutch Centre Unit 1A Portland Industrial Estate Hitchin Road Bedfordshire Arlesey SG15 6SG. There are quite a few special tools required to keep you from chipping 5th gear or aid in calculating preload for example. It has been certified for up to 400 Nm of engine torque. We've run Vectra C on our taxi fleet with F40 gearboxes , we've never had an issue ( these cars have a hard life ) the last one to leave the fleet had done over 330,000 miles before it got written off in an accident . No maintenance is required for normal operation. F40 problems. Total job time 7.4 hours or so tec said. They have a larger diameter ABS ring too and will not clear the normal uprights. This type of shifter arm is used on the second generation of F40 transmissions. Tags: unexplained noises faulty gearbox owning goodwill foc gearbox problem. Also as Saab fitted to the later gearboxes better case bolts especially around the diff help quite a bit. More on that later. Massey Ferguson tractors have a reputation for reliability and are used in agricultural endeavors worldwide. it just happens to fit in the F25 cases also. Reviews. The steel sheet Brace / bracket that holds in the pinion bearing also runs over the diff to reinforce the case. Remove the dip sticks and look at the fluid levels compared to the minimal level hash mark on the dip stick. If I'd got my hands on them, they'd never have gone into production lol. When driving off, let out the clutch and accelerate on 1st gear, after gaining speed, then press the clutch to shift to 2nd gear, the shifter is not popping into gear. See here. By selecting the gears at the engine with cables disconnected I found that shifting into forward gear was much easier than shifting into reverse. HGT Precision where Gearbox performance, reliability and driver experience are the heartbeat of our company. There was part of a thread a while ago that seemed to suggest that F40's in the 10 - 15k mileage range would soon be facing engine rebuilds. Get AF40 transmission rebuilding tips, AF40 troubleshooting help, AF40 technical service bulletins, AF40 diagnostics and AF40 technical information from TRNW. For the next step past level 2 you can machine and parallel grind steel spacers to take the place of the crush sleeve but care must be taken to get just the right thickness for proper preload. Meanwhile gearbox tear down has revealed that reverse gear is now useless and that has created a whole bunch of issues as Ferrari want to sell you reverse, Ist and the main shaft for $15K, so we have to find our way round that which may mean getting the part Value my car,000 miles. If your car insurance is due within the next 30 days, please don't forget to give our club sponsors, Chris Knott Insurance, a call. 07-06-2013, 11:46 PM. It's a fundamental flaw with the car. One of the most common problems associated with the torque converter is worn or damaged needle bearings. Triple-cone synchronizers are used on 1st and 2nd gears. Cha c sn phm trong gi hng. Synchronizers act as clutches to speed up or slow down the gearsets that are being shifted to, and greater friction area results in easier shifting for the driver. So whilst on will replace both under warranty with new oil. Usage : 1998-2002. Generally speaking, symptoms of low fluid levels or fluid leaks will include gear slippage or slow shifting. [11] First to second is a common issue with this 'box. You need enough preload to keep the shafts rigid, that is not allow them to flex in the middle to keep the gears tight. I have a 2001 Yamaha 4 Stroke 40hp. Recovered by Volvo Assist and now definitely diagnosed as needing a new gearbox at the princely sum of around 3400! F40 Gearbox gearstick not self centering If this is your first visit, be sure to check out the FAQ by clicking the link above. Usage : 2003-, Vauxhall Insignia (2008 - 2017) Superb ride comfort, excellent efficiency from the diesel engines, practical and spacious. Will be going in on Jan for a replacement 4rth & 2nd gear. If that's wrong someone will be along to correct me but the 150 definitely has the F40. Generation gearboxes. Some of my upgrades can only be done if you have access to a machine shop. 129. Crush sleeve 55352125 ($58.05) This mod takes about 30 min and should be done on all "level 2" gearboxes. I have now asked for a refund on the car as I find it unacceptable that a new car a couple of weeks over 3 years old is like this. If you're serious about handing it back you really need to have an official letter of rejection drafted, then hand it to the dealer, along with your car. 1.8 ltrs for F40. disconnect neg then pos then remove the bolt in the box that holds the battery locked. The gearbox on the other hand is notchy too so shifts take a little longer. 3.1L MPFI V6. These synchronizers have three friction surfaces, which increase their ability to transfer the flow of torque more smoothly from one gear to another. The BMW 1 Series (F40) is the third generation of the BMW 1 Series range of subcompact executive hatchback cars. Gearbox Ramblings v0.2 Yamaha 40 4 Stroke problem. Loosen gearbox mounting and realign and secure it correctly. It has not been superseded but you can and should use the updated part in the older gearboxes as a minimum. remove the battery. Maximum engine torque: 245 lb-ft ( 333 Nm ) Maximum gearbox torque: 295 lb-ft ( 400 Nm ) Gear ratios: MT2. 17 Spline For Models: 50E POWER SHUTTLE, (20E, 20F, 240, 360, 362, 365, 375, 390, 40E ALL W/ 8 SPEED SYNCROMESH TRANSMISSION) A-180415M1 Gear, 3rd Speed (8 Speed Transmission) 2.62 Lbs. If a new transmission is installed, the total capacity fill is 1.8 liters (1.9 quarts). f40 gearbox problems. The boat had approx 1/2 tank of fuel when I bought it of undetermined age (it ran and idled just fine on muffs), before this maiden voyage I topped of the tank with E10 and added the proper amount of ethanol treatment. we have checked the phase sensor air gap's , replaced the revolution sensors ,replaced the temp sensors, checked fuel pressure and delivery rate which I have a 2007 G6 GT, 3.9. You can purchase this oil at Tractor Supply Company stores as TSC Traveller All Mineral SAE 90 Ford Tractor Transmission Fluid, SKU # 0806600. Also you want to run enough clutch to hold the power without being overly aggressive and the resulting shock loads. The F40 can be bolted to the following GM engines or anything else that shares the same bellhousing pattern: *Please not that on the LS4, the transmission will need to be modified due to the location of the LS4's starter on the bellhousing. Saab even says to update if for any reason you are inside. The transmission in your 1992 Ferrari F40 is the part of the 1992 Ferrari F40 that directs the power from your engine to the driveshaft which in turn helps to turn the wheels . Remove the transmission filler plug. 3.1L MPFI V6. I'm beginning to think your a car breaker lol .. New boxes for the K's need road testing , I'm putting your name forward GM official gearbox tester , i did mention however it would be prudent to fit roof racks to put the spare boxes on !!!! Massey Ferguson tractors have a reputation for reliability and are used in agricultural endeavors worldwide. F40 is the 6 speed in the new 9-3. The threads much be cleaned up since the drill usually pushes a burr down. Triple-cone synchronizers are used on 1st and 2nd gears. 3) Bad Pivot Ball. In 2008, the average recorded saving for their new customers was 15.5% off the BEST quote they'd had! turbocharged 300hp 3.0L I6 7-speed automated manual RWD. October 20, 2014. Can anyone confirm the correct capacity because there seems to be so many different opinions. F35 this is the version with cable shift fitted to the new 9-3 and Cobalt SS/ HHR. rough idle, wants to stall out, 25% throttle its kinda ok, but trying to get anything more would cause it to bog down. Sure will teach you to shift better after seeing that data. Could it be posible? Spotted or put a flyer on a Vectra C/Signum or Insignia? f40 gearbox problems Follow us. 464.48 - Vauxhall Meriva, Uxbridge. Thanks for that, the first thing to do do is to inspect the gear linkage, it may have worn bushes or the linkage may just need adjusting. 6) Bad Linkage. Problems with the transmission can also be revealed through a grinding noise. But it really does frustrate me when cold. 53000 mi. JavaScript is disabled. The shock load when the tires bite tears stuff up. The shifter is somehow blocked from engaging into 2nd. All the internals are the same. 120 CDTI got F40 until it was facelifted then got the M32 box. I drove it for 60 miles today and even my fiancee were suprised i was not swearing about the gearchanges. I have had absolutly no trouble out of this motor until now. Gearbox is GM 55 564 375 which googling apears to be the F40. 5. Enthusiasts sometimes overlook maintenance on their marine lower units. It whines from around 50mph down to 20mph. If your 1992 Ferrari F40 s transmission is slipping and there are no leaks, the solenoid is the next item that you should check. F40. Well in the gearbox it is the taper roller bearings that support the shafts. From my experience I have a few recommendations: - Make the effort to find ethanol-free marine grade fuel. From what I know from talking with ZZP about their F40 swap kit is that the stock driveside axle will not work. The recommended oil for the transmission/rear axle/hydraulic system is SAE 90 wt. I changed oil ,did the cable alignment, put in some molyslip and nothing has changed. On light throttle the problem does not seem to occur and also if driven hard at high rpm you can stay above the problem . Used Fiat 124 Spider review. The 3rd, 4th, and reverse synchronizers are double-cone, while the 5th and 6th gear synchronizers are single-cone. - Use Stabil, Seafoam, or another fuel stabilizer in the fuel, especially when the motor will be going un-run for more than two weeks. Dec 27, 2013. 24 Nov 2014. Vectra c 2.2 turbo z22se clutch/flywheel and gearbox. #4. f40 gearbox problems; jonathan lemire wife photos; Thng Su 10, 2022 . How Much Do You Need? Come join the discussion about performance, classifieds, clubs, modifications, troubleshooting, maintenance, and more! Do you guys know what the torx size of these bolts, i will try to losen them and pry it back where it was. F40. f40 gearbox problems. Come join the discussion about performance, modifications, diagnostics, maintenance, and more! AMSOIL Synthetic Marine Gear Lube offers excellent protection for your F40 (4-stroke SOHC L3), even in the most severe boating conditions. Here you can see both. Its first use in a North American application was the Pontiac G6 for the 2006 model year. 1) Clutch Needs Adjustment. Zumbrota Drivetrain offers one of the largest inventories of oem and aftermarket manual transmission component products in the country. 07-06-2013, 11:46 PM. This gearbohes were already in Vectra's as well.I had also a lot of vibrations under load! F40 Transmission Fluid 19259104 manual fluid Procedure 5. with your 1992 Ferrari F40 can result in rendering your 1992 Ferrari F40 completely undrivable. }--/\--{, Tab Bolt This is the perfect clutch upgrade for your '11+ 6 speed Regal/ Opel Insignia or any Cobalt/Ion/HHR with our ZZP F40 transmission conversion. Both output shaft pinions drive a helical gear with a conventional differential. The gearstick doesnt 'pop' back to center when in neutral. The clashing may happen because of worn or damaged gears, You know yourself how it changes. This either takes an assortment of shims or the ability to surface grind custom to the application. Discussion in 'Technical Q&A' started by HeavyR, Sep 12, 2014. It has been certified for up to 295 ft-lb ( 400 Nm) of engine torque. 120bhp's up to 2007 have F40 and 2007 on should be M32. Around 10 hours is quite reasonable. Usually when it fails you ventilate the case. It's done 35k miles but the gearbox is starting to feel more and more notchy, particularly between first and second gear when cold, and recently it has proven difficult to get into first and reverse gears. Otherwise you can put a F25 diff inside with a gearbox rebuild and it will drop right in. Table of Contents. Hi all, I have a 64 plate V40 D2 ES from new and have just had the gearbox "go" on me. By matthunter76 in forum Engine & Drivetrain Replies: 0 Last Post: 23rd September 2009, 13:53. . Just rung my local dealers, parts are now on back order. The gearbox on the other hand is notchy too so shifts take a little longer. 2. 3.0 ltrs for automatic. I will definetly change to redline mtl soon also, but before that i want to remove the turret that shifting mechanism from the gearbox. To start viewing messages, select the forum that you want to visit from the selection below. The gearbox on my 2005 saab 1.9tid v.sport is rubish, does anybody know what is wrong with these getrag f40 gearboxes , a lot of people complaining on saab ,vectra ,alfa romeo forums about this. It is cheap insurance to replace. The final drive can be selected from the few that we have from 4.05 std in 9-3/9-5, 4.45 and 3.82 so you can move the gearing around. So the quick answer is to get Viggen driveshafts right, partially. The most common gearbox problem is overheating this issue requires industrial gearbox repair and renewal. Following good preventive maintenance procedures for your transmission will always help your transmission perform better, last longer and require fewer repairs. They are rod shifted. I have an F40 problem, but one I have never heard of before. When cold the gearbox behaves relatively ok as it gets up to temp it starts to misbehave. All Vectra C 150bhp's have F40's. You know yourself how it changes. Then had 3 piece clutch and DMF replaced new, and within 2 miles . Procedure is supposed to be in Haynes manual but I havent got one to check for you?. The Astra I have now has the same crunching when going from first to second and I'll be taking it in to report it soon. Manual Transmission Parts. The hole must be drilled close and reamed to final fit. The high load when cold is something that the driver just has to care about. SCEye F1 Rookie. AMSOIL Synthetic Marine Gear Lube offers excellent protection for your F40 (4-stroke SOHC L3), even in the most severe boating conditions. This is just the gearset and you need to have some extra parts from Saab to make it all work. Transmission pan replaced because it was leaking Transmission reprogrammed because the DCT transmission was jerky at low speeds or while coming to a stop. The F40 is cast in aluminum, and weighs 124 pounds (56.2 kg). 2nd gear selection faults probably the most common issue with the f40. I was in the car when my friend with the 3800 swap broke every one of his transmissions, and changed ever single one out with him, and examined each failure just as closesly as it was my own. Is the oil we putting into these boxes from stealer the right one(isnt it too dense when cold? When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Made from oktober 2008 till 2013. 6 Speed. However, in the event that your transmission does have problems, knowing what some of the more common types of transmission problems are can help you quickly diagnose and repair them. Changing the profile doesn't alter the aggressiveness of the shift. Based on GM's F40 transmission, this conversion solves all of the F35 shortcomings. My 9-3 audio,2 x cd changers,aux-in & Bluetooth audio streaming.. Having exactly the same problems, I did the following and shifting has significantly improved. Check the transmission fluid level for both manual and automatic transmissions and check the clutch fluid for manual transmissions. US $1500. I also find when coasting up to a junction despite clutch petal flat on floor its reluctant to engage 1st gear. Read Online Yamaha 115 4 Stroke Problems Yamaha 115 4 Stroke Problems 2015 Yamaha 115 4-stroke misfire diagnosticsYamaha Outboard fuel pump problem. These transmissions are in used condition as brand new ones are no longer available. This will eventually lead to popping out of 2nd gear, which is when the gear is selected and clutch released with throttle (load) applied, the gear pops out and the gearstick returns to neutral. May 2, 2014. If a new transmission is installed, the total capacity fill is 1.8 liters (1.9 quarts). I would leave gearbox rebuilding to someone that has done quite a few of these gearbox especially if you are running a high output car where the margin for error has been reduced with high loads. Under repeated hard loadings (And . 6. Recommended Transmission Oil for the Ferrari F40. Having a couple 500hp one with 500ftlb the first box broke with 400tq.. and no drag strip. Low levels of transmission fluid or transmission fluid leaks are by far the most common type of transmission problem. What do I have to do to use a viggen transmission into my 97 900se? On the plus side I now have several ideas as to how to improve my gearshift, Saabscene Saab Forum - Saab Technical Information Resource. On some occasions, transmission fluid may be contaminated from coolant in the radiator. Compare the best Vauxhall Transmission Specialists near you in moments. It adds $2500 for the extra work they have to do on the kit to accept that transmission. If you have the F40 but have an engine other than the 2.0T, then this method may still work, dependent upon whether any engine gubbins are in the way. The clutch is located within the torque converter and can occasionally become jammed. A few months ago I sold my Insignia 2.0 CDTI and during one year they replaced two gearboxes and still wasn't right! For the 9000 94-98 since the trans mount is part of the end case that is changed you have to fabricate a new mount assembly. When i was filing in the oil i noticed on the gearbox mounting which is under the battery tray that arround the 3 torx bolts ( those screwing into gearbox) there is a shiny half moon shaped bit which looks like the previous possition of the bolts . this is part of the reason they are quite noisy and clunky. Would your mileage warrant a new clutchyou know while the box is out. i hear what you say about the spark blow out , that is the gutt feeling for us but without the donor parts will be hard to prove , F40 parts are becoming ridiculous in price but we may have to bite the bullet and swap out the coils , we have tested the ecu trigger signal and earth from the ecu's for the coils using a breakout box and the seem to be good, think i will revisit the igniton leads althought they look good , the car has only done 6000 miles although that doesnt mean anything with a part breaking down , it just seem odd as if one coil pack or one igniter or a lead or two were going down it surely would feel like a mis fire but this seems almost total loss of power or at least one bank switching off ?? The clutch in the Ferrari F430 has a bad reputation of not lasing very long. Your1992 Ferrari F40 s transmission is one of the most important parts of your 1992 Ferrari F40 , and 05-27-2009, 05:49 PM. Automatic gearbox wont engage forward drive. The F40 has a three-axis design, with first, second, fifth, and sixth gears on an output shaft behind and below the input shaft, and third and fourth gears are on an output shaft in front of and above the input shaft. Oil leakage. There is nothing Saab specific here. Since the aluminum case expands more than the shafts you also need a little tension when cold so that is is still tight when the gearbox is hot. 150 CDTI got the F40 from start to end of production in the Vectra/Signum. A forum community dedicated to all Saab owners and enthusiasts. Tension between the shift sleeve and the shift rail also prevents the sleeve from vibrating while in gear. Cracked case or cover. The above is the most likely but the actual first gear may be worn or damaged but this is rare on this box, also the oil level will need checking. The F40 has a three-axis design, with first, second, fifth, and sixth gears on an output shaft behind and below the input shaft, and third and fourth gears are on an output shaft in front of and above the input shaft. In the event fluid is very old or contaminated, the fluid will need to be changed or the transmission completely flushed and refilled. When the clutch jams, the solenoid may become locked and the amount of transmission fluid in the torque converter may not be correctly calculated. Reuse the ring gear bolts? I cannot put it in 1 gear ,it's like pushing the shifter agains the wall but if i put it into any other gear first after that i can shift it into first. You need to open the hole up to 10.00mm This does take a vertical milling machine and some care in the setup to get the new reamed hole concentric with the original threads. The F40 is cast in aluminum, and weighs 124 pounds (56.2 kg).